SECONDARY SHAFT COMPONENTS DISASSEMBLY


A6E511217301M02

1. Disassemble in the order shown in the figure.

1

Bearing

(See Bearing and Secondary 4th Gear Disassembly Note)

2

Secondary 4th gear

3

Retaining ring

4

Secondary 3rd gear

(See Secondary 3rd Gear and 2nd Gear Disassembly Note)

5

Friction damper

6

Inner cone

7

Double cone

8

2nd gear

9

Synchronizer ring

10

Retaining ring

11

1st/2nd clutch hub compoonent

(See 1st/2nd Clutch Hub Component, 1st Synchronizer Ring, and 1st Gear Disassembly Note)

12

1st gear

13

Synchronizer ring

14

Inner cone

15

Double cone

16

Bearing

(See Bearing (Secondary Shaft End) Disassembly Note)

17

Secondary shaft gear

18

Synchronizer key springs

19

Clutch hub sleeve (reverse gear)

20

Synchronizer keys

21

1st/2nd clutch hub

Bearing and Secondary 4th Gear Disassembly Note

1. Remove the bearing and secondary 4th gear using the SST.

Secondary 3rd Gear and 2nd Gear Disassembly Note

1. Remove the retaining ring.

2. Shift the gears to 1st gear.

3. Remove the secondary 3rd gear and 2nd gear using the SST.

1st/2nd Clutch Hub Component, 1st Synchronizer Ring, and 1st Gear Disassembly Note

1. Remove the retaining ring.

2. Remove the 1st/2nd clutch hub component, 1st synchronizer ring, and 1st gear using a press.

Bearing (Secondary Shaft End) Disassembly Note

1. Remove the bearing using the SST.